Payment & Shipping Terms:
|Tyle:||Conveyor Needle Detector||Detection Method:||Magnetic Induction.digital Process|
|Detection Adjustment:||Level 1-12||Alarm Method:||Sound/light Alarm And Return, Then Restarts Again|
|Power Supply:||Ac110V/220V||Tunnel Size:||60*10cm|
|Warranty:||24 Month||Sensitivity:||0.8mm Ferrous Above|
needle inspection machine,
broken needle detector
Garment conveyor belt metal detector/metal detector for clothes/industrial metal detector
1. Needle and Metal Contamination Policy
Needle and Metal Contamination Policy ensures that all its products are free of any broken needle or unwanted sharp metal parts. The Needle and Metal Contamination Policy is divided into two phases:
Broken Needle Control Log Procedure is applicable to produce Target products where needle operations are involved.
Broken Needle Log Control Procedure:
Every factory that uses any type of needle operation, regardless of product, is required to comply with the Broken Needle Control Log procedure.
• The Broken Needle Control Log should include:
o Date/Time of Incident
o Production Line
o Machine Type/Machine ID
o Mount Broken Needle
o Panel/Garment Destroyed – Yes or No
o Mechanic‘s signature and Date
• Every factory must maintain a controlled needle inventory system and a broken needle control log.
• This log should include all broken parts or damaged needles along with any corrective action taken.
• Each sewing machine should have an ID (identification number).
• Needle replacement should be done only by designated factory personnel (e.g. inline supervisor, mechanic, needle log supervisor, etc.) to provide a log recording all parts of a broken needle have been accounted for.
• Note: Sewing operator should not have free access to spare needles.
• Production work areas are to be kept clear of unnecessary sharps (e.g. scissors, razor blades, staples, pins and loose metal parts).
• Machines and/or operators which continue to have broken needle issues should be reviewed and appropriate corrective action taken.
• Machines and their surrounding areas should be checked daily for needle and/or metal contamination.
• For products where a needle/metal detector is mandatory
• In the event of a needle breaking during any sewing operation, the panel or product piece being sewn should be retrieved from the production line and checked for broken parts.
• Broken parts should be sealed on the broken needle log control sheet indicating all details listed above.
• If all broken parts are not accounted for, contaminated panels or product pieces should be passed through the needle detector. If the needle detector still detects metal parts and if after further investigation, the pieces cannot be found, the panel or product pieces should be destroyed and recorded on the log.
Factory product safety officer must check if Needle and Metal Contamination Policy is being followed by checking:
• Needle Inventory System
• Broken Needle control log for accuracy and integrity of the records.
• Sewing machines have ID number and are verified against the Needle Inventory System and Broken Needle control log.
• Check machine oil sump for any broken parts and surroundings for loose metal parts.
• Check that sewing operator does not have access to needles and unnecessary sharps by verifying machine surrounding and drawers.
Needle/Metal Detector to be placed in appropriate places especially at the finishing department to check for needle or small metal parts for all garments produced at Garments prior to packing.
• Garments must have needle detection machines and must ensure all productions if required by the buyer passes through the needle detector.
• The Needle Detector should be placed in a controlled area to ensure there is a clear demarcation of the product that has passed through the needle detector, and those which does no not.
• The controlled needle detection area should be established so that no finished product can move to the packing/finishing area with out being passed thru the needle detector in advance.
• Note: Do not permit any metallic tools or fixtures in this area or on the person operating the machine. Keep all unnecessary metal away from this area.
• The Needle Detector must work at a minimum sensitivity level of 1.0 mm diameter.
• A 9 point calibration procedure must take place a every hour basis.
• Units should be placed on the automated conveyor belt allowing it to pass through the detector head without manipulation.
• Detector should be calibrated by the authorized person only
• Never force the product through the detector head
• Product must pass through detector without operator assistance
Vfinder is a manufacturing company specialized in the design, engineering and production of Metal Detectors .check weigher .needle detector and Electromagnetic Inspection Devices.we offering solution for food industry ,Pharmaceutical industry , Textile garment industry ,Rubber industry .Tory industry where the factory need help to control their quality for find broken needles and metals .
Under our solution and machine support our valued customer can accreditation with the FDA ,ISF ,HACCP even FCCA request and requirement .
Meanwhile we strongly support the all the world public security career.with our support by our product of walk through metal detector and x ray baggage scanner . So many public can be safety , so many dangerous products can been keep away from public people .
● Equipped with Vfinder microcomputer chips from USA for digital signal management, it can analyze the different channel signals and improved the detection reliability.
● Special inducing design in the detection field, the sensitivity and anti-disturbance ability are greatly improved, and it is not disturbed by the environment.
● Unique inducting design of balanced magnetic field to meet the needs of different clients, especially for the detection of garment accessory.
● With digital display in Chinese, touching screen of films. It is convenient for operation and management.
● The perfect combination of powerful functions and simple operation is also a friendly philosophy of design.
● Equipped with the intellectual location displaying system, which can indicate the location of the needle.
● The intellectual counter system can calculate the qualified and unqualified objects amount.
● Equipped with safe lock only, which can lock the sensitivity, so that it is convenient for management.
● Digital sensitivity regulation, the induction strength can show the disturbance and Iron content.
● Equipped with light control automatic alarm and automatic power off function.
Detail parameter :
|Detection method||Magnetic induction.digital process|
|Detection width||Net width 600mm-non-standard sizes(custom)|
|Detection adjustment||Touch buttons adjust the level 1-12|
|Alarm method||Sound/light alarm and return, then restarts again|
|Power supply||Ac220V 50-60Hz|
Contact Person: Rita Zhang